PROCESS FLOWCHART & HAZARD ANALYSIS

 

 

Potential Hazards

 

PROCESS STEP HAZZARD LIKELY

HOOD

SEVERITY CONTROL MEASURES
1. Purchase and receipt of raw materials Physical – Presence of Foreign Bodies

 

 

 

Microbiological – growth of bacteria

 

 

 

Chemical contamination

L

 

 

 

L

 

 

 

L

L

 

 

 

L

 

 

 

L

Purchase from approved suppliers and reject suspect loads and damaged packaging

 

Ensure deliveries  <5 Celsius Chilled

                               <-18 Celsius Frozen

(RECORD TEMPERATURES)

Check Dates

 

Ensure vehicle is not used to carry chemicals.

Reject suspect Loads

2. Frozen Fish Store Physical – introduction of foreign bodies

 

 

Microbiological – growth of bacteria

L

 

 

L

L

 

 

L

Ensure freezer is clean and packaging intact

 

Ensure Freezer <-18 Celsius

3. Defrosting Fish

 

 

Physical – introduction of foreign bodies

 

 

 

Microbiological – growth of bacteria

 

Chemical – contamination

L

 

 

 

L

 

L

L

 

 

 

L

 

L

Visually inspect packaging

Cover with plastic

Defrost in elevated position

 

Manage and record Defrost schedule

 

Ensure fish is defrosted in a safe place away from chemicals

4(a). Dry Goods Storage

 

 

Physical – Introduction of foreign bodies L H Keep Products off the floor

Reseal opened bags

Efficient stock rotation

Pest Control

Visual Inspection

4(b). Frozen Storage

 

 

Microbiological – growth of bacteria

 

 

 

Physical – contamination

L

 

 

 

L

L

 

 

 

L

Efficient Stock Rotation

Bi-Daily temperature recording

Visual inspection of equipment

 

Ensure all products stored in sealed bags or containers

4(c). Chilled Storage

 

 

Microbiological – growth of bacteria

 

 

Physical – contamination

H

 

 

L

L

 

 

L

Efficient Stock Rotation

Bi-Daily temperature recording

 

Store cooked Products above raw

 

5. Preparation of Food

 

 

Microbiological – growth of bacteria

 

 

Microbiological – introduction of bacteria

 

 

Physical – introduction of foreign bodies

 

 

Chemical – contamination from cleaning chemicals

H

 

 

H

 

 

L

 

 

L

L

 

 

L

 

 

L

 

 

L

Prepare small quantities at a time and return to chill store until required.

 

Cleaning Schedule

Staff Hygiene Practices

 

Visual Inspection

Staff Hygiene Practices

 

Cleaning Schedule and COSHH

Visual inspection

Recline if necessary

6. Cooking of Food

 

Microbiological – survival of bacteria H

 

H Thorough cooking
7(a). Hot Holding Microbiological – growth of bacteria

 

 

Physical – introduction of foreign bodies

H

 

 

H

H

 

 

H

Ensure time and temperature rules are adhered to

 

Visual Inspection

7(b).  Cooling of Food Microbiological – Growth of Bacteria

 

 

Physical – Introduction of foreign bodies

H

 

 

L

H

 

 

H

Ensure time and temperature rules are adhered to.

 

Once cool keep covered

Visual inspection

8. Chilled Storage Microbiological – growth of bacteria L L Efficient stock rotation

Temperature recording

9. Reheat Food Microbiological – Growth of bacteria H H Ensure Thorough Reheating
10. Serving of Food Microbiological – Introduction of bacteria H H Ensure staff adhere to good hygiene practices

Revision Date: 15-6-2018